How To Cut Hinge Mortise With A Router. Using a utility knife, trace along the outline to create small groves, then make a cut on the front or back side of the door indicating the mortise's depth. Your router table is one of the quickest and most foolproof options. There are plenty of ways to cut a traditional mortise:
With the mortises cut, all that remains is installing the hinges (and applying finish to the box if you haven't already done that).
You can cut them by hand with a hammer and chisel, or you can use a router and a mortising template. I was going to make my own jig out of wood and then use the router to make the mortise but now this seems a bit more problematic because if the jig was at a 90 degree angle to the door face the mortice. Scribe the corners with a knife. I'm going to lay out s… i'm going to lay out step by step how to cut the joints on a common bench top router table. To install these hinges, you need a router table, a 5/16 straight bit, and a small (#0) phillips head screwdriver. Andrew zoellner shows how to make and use a clever mortising jig using the router of your choice. Plunge routing adds even more versatility, allowing you to surface plane, create fluting and make a wide variety of decorative cuts. How to mortise a door hinge with a router and jig.
